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ALSO.. I was blowing Hall sensors on a weekly basis before I started the following practice:

I just blew mine again. Do you happen to know a compatible part number for a sensor I can buy to replace it? I can't find anything based on the markings on the chip: "407 575 92 ."

Or is there an easier way to source replacement boards? Last time it took a couple months to get a replacement from the distributor here in Canada. I think eventually 2box just shipped me one directly. 

I'm thinking I might just need to go with a different hat solution as these clearly aren't handling being moved around well.

Just completed this mod myself.  Had a kit for years, and hadn't played in a while, but getting back into it again and finally decided to get this hooked up. 

Easy, ordered my extender from Amazon (Canada) and used a fast 32GB Samsung SDHC card that I was using in my work DSLRs. I was all ready with a bunch of different cards to try and it worked first try.

Thanks to OP for detailed walkthrough, and the link for SD card formatter.